Let's put the motor and a belt on and get this puppy going, shall we?
Here's the cleaned-up motor mounting bracket. It's oriented so it can be adjusted as needed to have the motor align properly depending on its size. I mounted mine with the narrower gap between the adjustment slots and the mounts at the top.
The original bolts, now cleaned up and ready for action.
Mounting the motor. It's pretty hefty; I put it on the bracket on the bench rather than attached to the press.
Its height can be fine-tuned once it's mounted.
The two mounting posts just slide into the press head. You can see the two 1/2 inch bolts that hold it in place.
Here's the motor pulley installed.
Note the allen screw that holds it tight to the motor shaft. I snugged it up a bit, then adjusted the motor and pulley up and down until they were aligned as needed with the belt on. Then I took the belt off and tightened up the allen screw.
In the process of adjusting the motor, I discovered that the slot I devised on the start capacitor box wasn't a solid enough mount to hold it on. It kept popping off.
So I fastened it to the motor housing with some zip ties.
The manual has a diagram with pulley settings to achieve the desired spindle speed. Right now I have it set to 771 rpm.
Here's the press with a new Gates belt installed.
I'm using a 43 inch belt. Originally I had sourced a 47 inch belt - the same size as the one that was previously installed. But that length put the motor bracket further out from the head, and caused a lot of extra vibration. So a shorter belt it is.
The manual doesn't specify a belt length, since the type of motor installed might vary the belt needed.
I cooked up a wedge made of 2x4s to slide between the bracket and the head to tension the belt. I tried a pry bar at first, but it wanted to pop out. The wedge can be hammered (note my mallet) into place from the bottom and will stay put until the belt is tensioned.
Here's one of the adjustment bolt on the side of the head.
My "duh" moment. I didn't have the head in the right place on the column...the belt could contact the column when running.
I used a length of 2x4 to prop the head up while raising it on the column.
Now there's plenty of clearance.
Tightening up the quill retaining collar. The depth adjustment also passes through this collar - you can see its threads protruding through the bottom.
This is the bolt that locates the feed pinion shaft. There's a slot in the shaft that the bolt fits into. If the bolt isn't there, the pinion will come out of the right side of the head under tension from the feed return spring.
Here's the feed return tension adjustment. Turning it counter clockwise puts tension on the spring inside the pinion shaft, thus adjusting the return speed of the quill/feed. The small thumbscrew holds the tension.
It took me a while to suss out how that pinion retaining screw worked. I kept putting tension on the spring, and the pinion kept sliding out on the other side! Then I realized how it worked. Duh moment number two.
The feed handles just screw into the hub.
One of the last things to do - put the rebuilt chuck back on the quill.
And use my homebrew collar to tighten it up - the reverse of removal.
The table protractor goes back on the underside of the table.
And a new chuck key goes into its storage hole on the table.
I followed the exploded diagram in the manual as I reassembled everything. One part I notice in the diagram that I didn't have was a column cap.
Did some measurements, then off to McMaster-Carr to procure something that would work. You want caps? They got 'em.
Here it is - there are two arms of thin metal that can be bent as needed.
The final touch to...ahem...cap off the restoration.
I wonder how many of these are missing.
It runs great.
This was an early test - with the longer drive belt. I had 99% confidence it would work, since I had fired up the motor months ago after installing the new bearings.
The business end spinning around.
I sprung for a new drill press vise too - still need to rig up a secure mounting for it.
The press runs smoothly and quietly. Considering I got it in separate pieces (head off the column and base), it turned out well.
Here's the completed press.
My friend's Uncle Bill, who was the original owner, would be proud, I think.
Nameplate and fabricated aluminum trim.
Everything is nice and clean and polished.
I'm looking forward to putting it to work!
The complete restoration saga
Part 1 - BeginningPart 2 - Electrolysis to Remove Rust
Part 3 - Grinding to Remove Rust
Part 4 - Leveling Base Table
Part 5 - Recreating Model Number Label
Part 6 - Refinishing Base
Part 7 - Removing Motor
Part 8 - Motor Disassembly
Part 9 - Motor Bearing Replacement
Part 10 - Start Capacitor and Motor Reassembly
Part 11 - Removing Threaded Jacobs Chuck
Part 12 - Spindle Removal
Part 13 - Quill Disassembly
Part 14 - New Quill and Spindle Bearings
Part 15 - Engine Turned Aluminum Trim Proof of Concept
Part 16 - Engine Turned Aluminum Trim
Part 17 - Cleaning and Polishing Hardware
Part 18 - Jacobs 633C Drill Chuck Restoration
Part 19 - Cleaning and Polishing Column
Part 20 - Reassembly Begins
Part 21 - Restoration Completed
Good job and congratulations on finishing the drill press. It's been fun to watch.
ReplyDeleteI read through your drill press posts "from cover to cover" as I have a craftsman 103.23130 (I think) and your detailed approach has been an inspiration and a valuable guide. You convinced me to replace ALLthe bearings and clean and polish everything. What I am curious about is where one can find motor manuals. Mine is a 115.5454... I am open to suggestions. The restoration work you did is amazing. Thanks!
ReplyDeleteThanks for the kind words. Sorry for the delay in my response. Try this site for the manual: http://www.vintagemachinery.org/mfgindex/detail.aspx?id=222&tab=3
DeleteI only read your last chapter for now and as RS2017 stated your info is very helpful and inspires me to do more on my DPthat I inherited from my Uncle. I will be reading through your entire journey restoring life into mine. Thank you! Pat
ReplyDeleteFor 'custom'penetrating oil, I've also used equal parts of trans fluid, marvel mystery oil, and diesel fuel. Will try the acetone mixture sometime... Thanks, Pat
ReplyDeleteJust bought this exact same press for $125 from a woodshop that was going out of business. As a 22 year old with meager experience I found this book extremely helpful and comforting! I got the jacobs chuck off on my own before finding you, but everything else (especially the bearing replacements) will be a godsend here in the next couple months.
ReplyDeleteYou don't happen to have the part numbers for those bearings do you?
Also, mine does still have its engine turned facade and they aren't screws that hold it in; they're some sort of contact fit rivet/nail.
Thanks for the enjoyable read!
Oh... I forgot to mention, i'm going to go one step farther than you did and strip all the paint off as mine has more wear on the head. Going to do a nice Grey oil-based anti-rust paint with blue accents of the same paint type.
DeleteAbsolutely amazing. The detail displayed in this project is impressive. Thank you. I was given a drill press by a friend. The top collar for the spindle is missing so the spindle is just falling out of the quill. I now know how to replace the collar. Thanks again.
ReplyDelete