I used my semi-trusty El Cheapo™ plane to shave the curves on the top of the bridge. It didn't do too bad - I sharpened it (again) and I was able to adjust it for a really thin cut. I'm already window-shopping Ibex planes. Not sure my wallet will like them, though. Not cheap.
Almost there. Just need to curve the wider (front) edge a bit more.
I'm really enjoying this part. I just wish my plane was more cooperative.
Now I need to cut the string slots and the little 'boxes' that hold the knotted ends of the strings.
I cut the string slots most of the way with a coping saw. Then I made a couple of cuts with a razor saw on either side of the slots. I could then chisel/chop at the material to make the 'boxes.'
This is my smallest chisel - 1/4 inch. Better quality chisels are on my shopping list. A couple of smaller ones would be good too.
Test fit on the ukulele. I think it's actually going to work! The saddle fit is tight - I cut the slot to the width of a blank so I won't have to thickness sand the saddle.
I did the end bevels on the belt sander. And I tested the string slots with actual strings - and made the third (C) string wider than the others.
Then I sanded the bridge with 320, 400, 600 and 800 grit paper. It's as smooth as the bottom of a baby.
I wasn't sure how I was going to finish it - I thought about just polishing it, but then I thought Tru-Oil would be a good thing.
Here it is after one coat. I'm going to do 5 or 6 coats I think - not too glossy but not flat either.
The granadillo is a good compliment for the mahogany. More brown than red. I wonder how it would sound if it were used for sides and back on an ukulele?
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